Custom ABS Plastic Housing - Injection Molded, High Polish Finish

Product Description

OVERVIEW Custom injection molded ABS plastic housing manufactured with a single-cavity, single-shot tooling process. Designed for applications requiring a durable, lightweight enclosure with a premium high-polish surface finish. Ideal for industrial controls, consumer electronics, and medical device housings. MANUFACTURING SPECIFICATIONS • Material: ABS (Acrylonitrile Butadiene Styrene) – High-flow grade for excellent surface replication • Process: Precision Injection Molding – Single Shot, Single Cavity • Mold Type: Big Tooling (Large part envelope, reinforced mold base) • Surface Finish: High Polish (Mirror Polish on visible surfaces; VDI 12–15 equivalent) • Dimensional Tolerance: ±0.05mm standard; ±0.01mm on critical seated features • Mold Base: LKM / HASCO / DME compatible • Cooling: Optimized baffle/tunnel cooling for uniform cycle control • Ejection: Precision ejector pins & plates, flash-free part release KEY ADVANTAGES • Superior Surface Quality: High polish finish replicates mold texture perfectly — no post-polishing required on A-surface. • Structural Rigidity: ABS offers excellent impact resistance and dimensional stability for thin-wall housings. • Cost-Efficient Tooling: Single-cavity big tooling balances upfront investment with part quality. • Consistent Repeatability: Tight process control ensures every shot meets specification. • Design Flexibility: Supports undercuts, snap-fits, bosses, and threaded inserts per design. TYPICAL APPLICATIONS • Industrial Control Enclosures & Junction Boxes • Consumer Electronics Housings (Routers, Set-Top Boxes, Smart Home Devices) • Medical Device Outer Casings (Non-implantable) • Appliance Covers & Trim Panels • LED Lighting Fixture Housings DESIGN NOTE For thin-wall ABS housings (≤1.5mm), we perform mold-flow analysis to optimize gate location, fill balance, and minimize sink marks. Rib patterns and wall thickness transitions are engineered to prevent warpage during ejection. QUALITY ASSURANCE Every production run undergoes in-process inspection and final QA. Critical dimensions verified by CMM. Visual inspection per AQL 1.5 standard. FAIR (First Article Inspection Report) available upon request. 12-month mold warranty; lifetime technical support.

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