Product Description
OVERVIEW
Custom large-size injection mold for automotive plastic parts, including battery housing and related auto interior/exterior or under-hood components. The tool is built for ABS molded parts requiring stable dimensions, good surface quality, and repeatable production performance. Suitable for automotive suppliers needing robust mold tooling, longer service life, and controlled warpage on bigger plastic assemblies.
MANUFACTURING SPECIFICATIONS
• Product Type: Automotive plastic parts / battery housing components
• Mold Type: Large injection mold / big tooling
• Plastic Material: ABS
• Tooling Steel: 1.2344 / 1.2366 mold steel options for wear resistance, thermal stability, and durability
• Cavity/Pin Steel: Selected based on part size, production volume, and surface requirements
• Features: Ribs, bosses, mounting interfaces, snap features, venting, and cooling channel optimization
• Dimensional Control: Warpage, shrinkage, and flatness management for large-format ABS parts
• Surface Finish: Texture-ready or polished steel surfaces depending on part appearance zone
• Production Support: Prototyping, T0/T1 trial, mold correction, and serial production tooling
KEY ADVANTAGES
• Automotive-Grade Tooling: Designed for demanding auto-part dimensions and quality expectations.
• Large-Part Capability: Big mold construction with reinforced structure and balanced cooling.
• ABS Process Stability: Optimized gating, venting, and packing for ABS battery housing and shell parts.
• Durable Steel Grades: 1.2344 / 1.2366 steels provide strength, heat resistance, and longer mold life.
• Reduced Warpage: Cooling and fill analysis help control sink, bow, and dimensional deviation.
• Repeatable Output: Built for consistent cycle times and stable mass production.
TYPICAL APPLICATIONS
• Automotive battery housing and cover molds
• EV / hybrid / conventional vehicle plastic component molds
• Auto interior trim and housing molds
• Under-hood or cabin plastic enclosure tooling
• Large ABS automotive shell and bracket molds
• Functional structural plastic part molds for automotive use
MOLD DESIGN NOTE
Large ABS auto molds require careful cooling layout, gate balance, and venting to avoid burn marks, short shots, sink, and warp. Parting-line and ejector design are engineered for big-format components with deep ribs or complex mounting features. Steel selection and heat treatment are matched to expected shot volume and surface finish requirements.
QUALITY ASSURANCE
Mold flow review, T0/T1 sampling, dimensional inspection, and surface-quality checks. Verification of cooling, ejection, gating, and venting performance. CMM / FAIR reports and mold maintenance support available on request.
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