PC/ABS Camera Housing Injection Molding | High Gloss Single Shot Enclosure

Product Description

OVERVIEW Custom PC/ABS camera housing produced by single-shot injection molding with a high-gloss surface finish. Designed for camera bodies, lens surrounds, mounting enclosures, and consumer imaging device shells, this part combines the heat resistance and strength of PC with the toughness and moldability of ABS. The glossy A-surface delivers a premium appearance, while internal features support precise assembly of lenses, brackets, PCBs, and fasteners. MANUFACTURING SPECIFICATIONS • Material: PC/ABS blend for balanced impact strength, thermal stability, and dimensional control • Process: Single-shot injection molding • Tooling Steel: SS136 mold steel for wear resistance, polishability, and longer tool life • Surface Finish: High gloss / gloss finish on external visible surfaces • Features: Lens opening, mounting holes, snap fits, internal ribs, boss posts, and alignment features • Dimensional Control: Tight tolerances on aperture/pocket geometry and parting-line location • Appearance: Controlled gate placement and polish-grade tool surfaces to reduce flow marks and sink visibility • Production: Suitable for prototype, low-volume, and serial production runs KEY ADVANTAGES • Premium High-Gloss Look: Polished SS136 tool surfaces help achieve a bright, reflective exterior finish. • Strong Yet Processable: PC/ABS offers better heat resistance and toughness than standard ABS housings. • Camera-Ready Geometry: Lens openings and mounting features can be molded in place to reduce secondary work. • Dimensional Stability: Maintains shape around critical apertures and assembly interfaces. • Good Impact Resistance: Suitable for handheld, portable, or installed camera enclosures. • Cost-Effective Single Shot: One molding cycle produces a finished housing structure with integrated features. TYPICAL APPLICATIONS • Camera body housings • Security / IP camera enclosures • Lens surround and bezel components • Action camera or consumer imaging device shells • Mounting brackets integrated into outer housings • Electronic device covers requiring high-gloss appearance PROCESS NOTE PC/ABS requires proper drying before molding to avoid splay and surface defects. High-gloss finishes demand well-polished mold cavities, controlled melt and mold temperatures, and optimized packing to minimize sinks and warp. Gate location is carefully selected to keep weld lines away from prominent glossy surfaces and critical lens openings. QUALITY ASSURANCE Visual inspection for gloss uniformity, scratches, flow marks, sink marks, and flash. Dimensional check of lens openings, mounting holes, and overall flatness. Fit-check with mating lens, bracket, or PCB components available. FAIR / CMM inspection on request.

Request Quote Customize ← Back to Products